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in wastewater and biogas

(An)Aerobic granular sludge

Transparant block Clean effluent splashing in surface water Transparant block

Granular sludge refers to dense, compact aggregates of microorganisms. There is aerobic granular sludge and granular anaerobic sludge, referring to the air conditions in biological wastewater treatment.

Better than activated sludge

Aerobic granular sludge is an improvement upon activated sludge, that is used for the biological treatment of municipal and industrial wastewaters.

  1. The microorganisms in aerobic granular sludge consume organic matter more effectively ánd the compact structure of granular sludge results in better retention of active biomass. This leads to less excess sludge and more biomass to be used for bioenergy production or resource recovery.
  2. Aerobic granular sludge also allows for simultaneous nitrification, denitrification and phosphate removal from wastewater in a single treatment tank. Aerobic granular sludge has a 50%-75% lower land footprint and 30%-48% lower energy footprint of wastewater treatment plants than conventional activated sludge [Nancharaiah & Sarvajith, 2019](https://www.sciencedirect.com/science/article/abs/pii/S2468584419300169).

Specific characteristics of granular sludge

  1. Microbial Composition: Granular sludge is made up of a diverse microbial community, including acidogenic bacteria, acetogenic bacteria, and methanogenic archaea. These microorganisms work in synergy to break down complex organic matter into simpler compounds, ultimately producing methane and carbon dioxide.
  2. Structure: Granules are spherical or irregularly shaped particles with a diameter typically ranging from 0.5 to 3 mm. They have a layered structure, with different microbial groups occupying distinct zones depending on oxygen availability and substrate diffusion.M
  3. High Settling Velocity: Due to their dense and compact nature, granular sludge has a high settling velocity (e.g., 20–70 m/h), allowing it to quickly separate from the treated effluent. This property is crucial for maintaining biomass retention within the reactor.
  4. Retention Within Reactor: Granular sludge remains suspended in the reactor due to the upward flow of wastewater, but its settling properties prevent it from washing out. This enables the reactor to maintain a high concentration of active biomass, essential for [efficient treatment](https://www.paquesglobal.com/wastewater-treatment/4-stages-of-wastewater-treatment).
  5. Self-Immobilizing: Unlike other systems that rely on external carriers (e.g. in MBBR), granular sludge forms naturally through microbial aggregation without requiring artificial support structures.

Granular sludge in wastewater treatment systems

Granular sludge retention enhances efficiency and stability in both aerobic and anaerobic wastewater treatment systems. Granular sludge in anaerobic systems enhances biogas production and organic matter breakdown. Whereas aerobic granular sludge first and foremost enables compact system design and enhanced biological nutrient removal.

Granular anaerobic sludge Aerobic granular sludge
Primary goal Organic matter breakdown, biogas production. Organic matter oxidation, nutrient removal.
Challenges Preventing washout during high hydraulic loading. Ensuring stability of granules under aeration and mixing.
Retention mechanism High settling velocity of anaerobic granules. Retention aided by controlled hydrodynamics and reactor design.
Function Granular sludge is what makes UASB and EGSB reactors so effective, as it ensures a high biomass concentration and efficient treatment. Granular sludge enables compact designs and enhanced biological nutrient removal.
Paques systems BIOPAQ® & ANAMMOX® CIRCOX®

Our wastewater treatment installations based on granular sludge

System Application Design Circulation Organic Load Capacity Footprint Special Features
BIOPAQ® IC High-strength wastewater Advanced multi-stage design Internal circulation system High Smaller Efficient biomass retention
BIOPAQ® ICX Retrofitting UASB systems Modular, low-height design No internal circulation High Smaller, flexible modules Modular for retrofitting
BIOPAQ® AFR Fatty/oily industrial streams Flotation-based reactor Uses flotation for separation High Compact Handles fats, oils, grease
BIOPAQ® UASB Moderate organic loads Simple upflow design No forced internal circulation Moderate Larger Basic sludge retention
BIOPAQ® UASBplus Municipal and industrial wastewater Enhanced upflow design No forced internal circulation Moderate-High Compact Improved sludge retention and efficiency
CIRCOX® High-BOD wastewater Compact aerobic design Aerobic circulation Moderate Compact Aerobic granular sludge for high efficiency
ANAMMOX® Ammonium/nitrogen-rich wastewater Anaerobic design for nitrogen removal No circulation (anaerobic process) Moderate-High Compact Energy-efficient nitrogen removal

Granule recovery system

The compact granule recovery system BIOPAQ® RISE is a great addition to your existing UASB, IC or EGSB system. It increases the treatment efficiency and longevity of your existing system based on granular sludge. This external, vertical module virtually always fits into your existing wastewater treatment installation and is very easy to clean.

Discover our new auxiliary module for granular sludge systems

BIOPAQ IC brochure
BIOPAQ®IC

PAQUES BIOPAQ®IC - Anaerobic industrial effluent treatment

Discover the powerful efficiency of our BIOPAQ®IC reactor for industrial wastewater treatment. Developed in collaboration with leading universities and research institutes, our in-house anaerobic solutions offer a cost-effective way to meet effluent discharge limits while producing biogas. Tailored to your needs, our industry leading technology ensures optimal performance.  Download our product brochure to learn more about how Paques can revolutionize your wastewater treatment process.

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